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Breaking it down: A techno-economic assessment of the impact of battery …

DOI: 10.1016/j.apenergy.2022.120437 Corpus ID: 254328068; Breaking it down: A techno-economic assessment of the impact of battery pack design on disassembly costs @article{Lander2023BreakingID, title={Breaking it down: A techno-economic assessment of the impact of battery pack design on disassembly costs}, author={Laura A. Lander and Chris …

End-of-life electric vehicle battery disassembly enabled by …

The disassembly phase of the battery pack includes cutting cable ties, cutting cooling pipes, and cutting bonded battery modules and the battery bottom cover for separation [101]. Similarly, during the disassembly phase of battery modules, cutting operations are used to separate battery cells bonded together with adhesives and electrical ...

Product architecture of a battery pack EV Batteries have a …

Download scientific diagram | Product architecture of a battery pack EV Batteries have a modular structure, with electronics as well as many energy storage modules from publication: Battery Pack ...

Multi-Robot Task Planning for Efficient Battery Disassembly in

With the surging interest in electric vehicles (EVs), there is a need for advancements in the development and dismantling of lithium-ion batteries (LIBs), which are highly important for the circular economy. This paper introduces an intelligent hybrid task planner designed for multi-robot disassembly and demonstrates its application to an EV lithium-ion …

Retired Lithium-Ion Battery Pack Disassembly Line Balancing …

Disassembling and remanufacturing the lithium-ion power packs can highly promote electric vehicle market penetration by procuring and regrouping reusable modules as …

Module and PACK Line (Energy Storage Battery)

Module and PACK Line (Energy Storage Battery) Soft-pack Battery Module Line (Power Battery Production Line) ... 8PPM, pass rate: 99.95% Production efficiency: cycle time10PPM; First-pass yield 99.5%, second-pass yield ≥99. 95%; Equipment failure rate:≤2; Equipment size (length * width * height): 85M*10M*3.5M Equipment weight (tons): 80T ...

Bipartisian Infrastructure Law: Electric Drive Vehicle Battery ...

Second-Use EV Battery Energy Storage Unit for Maximum Cost-Effectiveness . APPLICANT: Element Energy, Inc. (Menlo Park, CA) Federal Cost Share ... capabilities, including (1) battery pack safe discharge and automated disassembly, (2) efficient battery component separation, (3) cathode and anode material upcycling, (4) electrolyte component and ...

Octave | Battery Energy Storage for Businesses

Octave develops battery energy storage systems built with second-life batteries from electric vehicles. We''re helping businesses and industries power the future with clean, flexible, affordable energy solutions. ... We offer a versatile range of solutions, including both first-life and second-life battery cabinets for sustainable energy ...

Sci-Hub | Battery Pack Recycling Challenges for the Year 2030 ...

Battery Pack Recycling Challenges for the Year 2030: Recommended Solutions Based on Intelligent Robotics for Safe and Efficient Disassembly, Residual Energy Detection and Secondary Utilization. Energy Storage. doi:10.1002/est2.190 . 10.1002/est2.190 downloaded on …

Recycling lithium-ion batteries from electric vehicles | Nature

Disassembly of battery packs from automotive applications requires high-voltage training and insulated tools to prevent electrocution of operators or short-circuiting...

Safe and reliable laser ablation assisted disassembly methodology …

This study presents a novel laser ablation assisted disassembly method with X-ray and optical validation for opening cylindrical battery cells without damaging the jelly roll.

Optimization of Disassembly Strategies for Electric Vehicle

Various studies show that electrification, integrated into a circular economy, is crucial to reach sustainable mobility solutions. In this context, the circular use of electric vehicle batteries (EVBs) is particularly relevant because of the resource intensity during manufacturing. After reaching the end-of-life phase, EVBs can be subjected to various circular economy …

Automated disassembly line aims to make battery recycling …

battery stacks for recovery of cobalt, lithium, metal foils and other materials, the first step is battery diagnostics for safe and efficient handling and disassembly. "With our system, when the robot picks up the battery pack and puts it on the production line, it marks the last time a human will touch it until it''s in pieces and parts ...

Liebherr automates disassembly of battery packs

reused in battery-electric vehicles (remanufacturing) or in second-life applications such as stationary battery storage systems. When they have finally reached the end of their useful life, the new EU Battery Regulation stipulates recycling quotas and minimum quantities of reused raw materials in new production.

Battery Second-Life for Dedicated and Shared Energy …

Battery Second-Life for Dedicated and Shared Energy ... [4,5]. On the other hand, charging of EV battery packs causes additional load on distribution network (DNs) to be taken into account [6–8 ...

Robotic Disassembly Platform for Disassembly of a Plug-In …

Efficient processing of end-of-life lithium-ion batteries in electric vehicles is an important and pressing challenge in a circular economy. Regardless of whether the processing strategy is recycling, repurposing, or remanufacturing, the first processing step will usually involve disassembly. As battery disassembly is a dangerous task, efforts have been made to robotise …

Stationary, Second Use Battery Energy Storage Systems and …

The global demand for electricity is rising due to the increased electrification of multiple sectors of economic activity and an increased focus on sustainable consumption. Simultaneously, the share of cleaner electricity generated by transient, renewable sources such as wind and solar energy is increasing. This has made additional buffer capacities for electrical …

To shred or to disassemble – A techno-economic ...

DOI: 10.1016/j.resconrec.2024.107430 Corpus ID: 267233881; To shred or to disassemble – A techno-economic assessment of automated disassembly vs. shredding in lithium-ion battery module recycling

Battery pack remanufacturing process up to cell level with sorting …

Traditional remanufacturing is characterized by disassembly of a core up to an optimal depth of disassembly and by the replacement of some parts in order to achieve the specifications and reliability of the original product. Because of the product architecture and the reliability characteristics of electric vehicle batteries, such an approach does not recover the …

Second life and recycling: Energy and environmental ...

For a fair comparison, a 52–kilowatt-hour (kWh) pack energy capacity is set for all types of LIBs ... On the other hand, manual disassembly is labor intensive and could ... R. A. Fraser, M. A. Achachlouei, A cascaded life cycle: Reuse of electric vehicle lithium-ion battery packs in energy storage systems. Int. J. Life Cycle ...

Techno-economic and environmental disassembly planning of …

The work by "Wegener et al. (2014) develops a planning approach for the disassembly of EVBs and, more recently, the study by Schwarz et al. (2018) proposes the use …

Sustainable Reuse and Recycling of Spent Li ...

In this review, available options of LIBs after their retirement from EV applications, including battery second use, repair of electrode materials by direct regeneration, and material recovery by hydrometallurgical or pyrometallurgical processes …

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